FPGA Design — Managed End-to-End
What are FPGA Design Services?
FPGA Design Services cover the full lifecycle of developing custom digital logic on Field-Programmable Gate Arrays — from requirements and platform selection through RTL development, verification, and production deployment. Unlike fixed-function ASICs, FPGAs can be reconfigured after manufacturing, making them well-suited for defense applications, aerospace, and edge AI systems requiring low latency and hardware-level security.
You shouldn’t need to become an FPGA expert to get FPGA-based hardware built. That’s where we come in.
Inovasense manages FPGA projects from concept to production — coordinating specialized EU-based engineering partners while our in-house technical team oversees architecture decisions, quality, and compliance. You get a single point of contact, clear milestones, and full IP ownership.
Why FPGA Over Traditional Approaches?
Choosing the right processing platform is a critical architecture decision. Here’s how FPGAs compare in 2026:
| Factor | FPGA | Microcontroller | ASIC |
|---|---|---|---|
| Time-to-market | 3–6 months | 1–3 months | 12–24 months |
| NRE cost | Low–Medium | Very Low | Very High (>€500K) |
| Per-unit cost (10K units) | €5–€200 | €1–€20 | €0.50–€5 |
| Reconfigurability | Yes (field update) | Firmware only | No |
| Deterministic latency | <1 µs (hardwired) | 10–100 µs | <1 µs |
| Hardware security | No software attack surface | Software-based | No software attack surface |
| AI acceleration | Custom datapath (INT8/INT4) | Limited NPU | Fixed architecture |
| Longevity | 15–25 year supply | 7–10 year supply | Custom (guaranteed) |
When FPGA makes sense: Real-time signal processing (radar, lidar, SDR), custom cryptographic acceleration, protocol bridging, defense/aerospace (DO-254), AI inference with custom datapaths, and applications requiring hardware-rooted security with no OS attack surface.
Not sure if your project needs FPGA? That’s part of what we help with — our initial assessment separates real FPGA use cases from situations where a simpler MCU or SoC would serve you better.
What We Deliver
RTL Development & Verification
Through our partner network, we deliver synthesizable RTL in VHDL and SystemVerilog, following a structured V-model methodology:
- Architecture specification — Functional decomposition, interface definitions, clock domain analysis
- RTL coding — Parameterized, reusable IP blocks following vendor coding guidelines
- Simulation & verification — Self-checking testbenches, constrained-random verification, industry-standard code coverage targets
- Formal verification — Property checking for safety-critical logic paths
- Timing closure — Multi-corner Static Timing Analysis (STA) ensuring reliable operation across operating conditions
- CDC analysis — Clock Domain Crossing verification for multi-clock designs
Supported FPGA Platforms (2026)
| Vendor | Families | Key Feature | Toolchain |
|---|---|---|---|
| AMD/Xilinx | Versal AI Edge, Versal Premium, Kintex UltraScale+, Zynq SoC | AI Engine array, hardened NoC | Vivado, Vitis Unified |
| Intel/Altera | Agilex 7, Agilex 5, Stratix 10 | CXL 2.0, HBM2e | Quartus Prime Pro |
| Lattice | Avant-G, CertusPro-NX, CrossLink-NX | Ultra-low power (<75 mW) | Radiant, Propel |
| Microchip | PolarFire SoC, RT PolarFire | RISC-V + FPGA, radiation-tolerant | Libero SoC |
| Efinix | Titanium Ti180 | RISC-V + FPGA, low-cost | Efinity |
Open-Source RISC-V Soft-Cores — Eliminating Vendor Lock-In
Traditional FPGA soft-core processors (MicroBlaze, Nios II) lock your software stack to a single FPGA vendor. If that vendor faces supply disruptions, export restrictions, or end-of-life events, your entire codebase is stranded.
We integrate RISC-V open-source soft-cores that are portable across FPGA families — your processor, your firmware, and your software ecosystem move with you:
| Core | HDL | Pipeline | FPGA Targets | Best For |
|---|---|---|---|---|
| VexRiscv | SpinalHDL | Configurable, RV32IMAC | Xilinx, Intel, Lattice, Efinix, Gowin | Flexible embedded control, IoT gateways |
| CVA6 (Ariane) | SystemVerilog | 6-stage, RV64GC | Xilinx, Intel | Linux-capable SoC, full MMU |
| PicoRV32 | Verilog | Single-issue, RV32IMC | Any (<2K LUT) | Ultra-small footprint, sequencing |
| NEORV32 | VHDL | RV32IMAC, full SoC | Any | Safety-critical, DO-254 traceability |
Why this matters for your project:
- Zero licensing fees — No per-unit royalties, no NDA required for processor IP
- Full RTL auditability — Every gate of your processor can be inspected for security compliance and backdoor-free operation
- Vendor portability — If your primary FPGA supplier becomes unavailable, the design can migrate to Intel, Lattice, or European alternatives (NanoXplore, Gowin) without rewriting your application software
- Custom extensions — Domain-specific instructions (cryptography, DSP, AI) can be added directly into the processor pipeline
- EU sovereignty — RISC-V is governed by a Swiss foundation, free from US/UK export controls or licensing dependencies
Complete Hardware System Design
Beyond FPGA fabric, we coordinate the design of the complete system through our partner network:
- Multi-layer PCB design — High-speed stackups with controlled impedance and signal integrity analysis
- Power delivery networks — Point-of-load regulators, sequencing, power integrity simulation
- Component sourcing — EU-preferred supply chain with second-source strategy
- Thermal management — CFD analysis for passive and active cooling. See our Industrial Design capabilities.
FPGA Application Areas
Our network has delivered projects across these domains:
- Cryptographic acceleration — Hardware-based AES-256-GCM, SHA-3, and Post-Quantum Cryptography (ML-KEM, ML-DSA)
- Real-time signal processing — Radar pulse compression, digital beamforming, adaptive filtering
- Protocol bridges — PCIe, CXL, high-speed Ethernet, custom serial protocols, legacy interface preservation
- AI inference accelerators — Custom INT8/INT4 datapaths on Versal AI Edge and similar platforms
- Motor control & power electronics — FOC (Field-Oriented Control), GaN/SiC gate drivers
- Software-Defined Radio (SDR) — Wideband digital front-ends, channelizers, cognitive radio
How We Work
We follow a gated development process aligned with V-model methodology. As your project manager and technical overseer, we ensure every phase meets your requirements:
- Assessment & Architecture — We evaluate your needs, recommend the right platform, and define the system architecture together with you
- Partner Selection — We match your project with the right specialists from our vetted EU partner network
- Detailed Design — Block-level design documents, simulation planning, resource estimation — reviewed and approved by our technical team
- Implementation — RTL coding, synthesis, place-and-route, timing closure — managed through clear milestones and regular progress reviews
- Verification & Validation — Simulation, formal verification, and on-target testing with production hardware
- Production Transfer — Programming files, manufacturing test procedures, and OTA update support — you own everything
Compliance & Certification
Through our partner network and in-house compliance expertise, we manage projects targeting:
- DO-254 — Design assurance for airborne FPGA-based electronics (DAL A–E)
- IEC 61508 — Functional safety for industrial FPGA applications (SIL 1–4)
- EU Dual-Use Regulation (2021/821) — Export compliance for controlled FPGA technologies
- EU Chips Act (2023/1781) — Alignment with EU semiconductor sovereignty objectives
- EU Cyber Resilience Act (2024/2847) — Secure development lifecycle for FPGA-based connected products
- CE marking — EMC (EN 55032/55035) and safety (EN 62368-1) for EU market access
- REACH & RoHS — Full material compliance with CBAM carbon reporting readiness
All FPGA projects managed by Inovasense are developed within the European Union, with full IP ownership retained by the client.
Frequently Asked Questions
What is an FPGA and how does it differ from an ASIC?
An FPGA (Field-Programmable Gate Array) is a reconfigurable integrated circuit that can be reprogrammed after manufacturing, unlike an ASIC which is fixed at fabrication. FPGAs offer faster time-to-market (typically 3–6 months vs. 12–24 months for ASICs), lower upfront NRE costs, and field-updateable logic — making them well-suited for defense, prototyping, and low-to-mid volume production.
How does Inovasense manage FPGA projects?
Inovasense acts as your single point of contact for the entire FPGA development lifecycle. We assess your requirements, select the right platform, and coordinate a vetted network of specialized EU-based FPGA engineers. Our in-house technical team oversees quality, timelines, and compliance — so you get a turnkey solution without needing to manage multiple engineering vendors.
Which FPGA platforms can Inovasense projects target?
Projects managed by Inovasense can target AMD/Xilinx (Versal, Kintex UltraScale+, Zynq), Intel/Altera (Agilex, Stratix), Lattice (Avant-G, CertusPro-NX), Microchip (PolarFire SoC), and Efinix (Titanium). We help select the optimal platform based on your performance, power, cost, and certification requirements.